Rhythm Slide Selective Soldering Machine

RPS Rhythm Slide
The latest addition to the popular Rhythm line, the Slide soldering system offers high performance selective through-hole soldering. With a process range of 12” x 12”, the system performs precise dip and drag soldering using an RPS miniwave and a high durability EFD flux nozzle; both nozzles articulate below the PCB. A second solder pot can be hot-swapped for lead and lead-free processing.

The Slide selective soldering machine features best-in-class servo motor motion control for speed, accuracy and repeatability. A closed loop temperature controlled nitrogen inertion process provides superior thermal performance of the soldering miniwave. RPS Automation offers innovative miniwave nozzle designs for wave stability and defect free performance.


Soldering Machine Features:

  • 12” x 12” Process Range
  • 1.5 mm Standard (Capable of 0.5mm) Keep Away
  • 6mm Lead Length Tolerance
  • +/- 0.05 mm Repeatability
  • +/- 0.25 mm Wave Stability
  • Off-line Programming Via RPS CamConductor™ Software
  • Low Maintenance: 80 Hour Pump Cleaning Cycle 
  • Low Consumables: Dross production of 1-2 ounces per shift

INNOVATION IN MOTION

The Rhythm Slide delivers innovative simplicity. The Z axis is separate from the X and Y linear stages, and independently raises and lowers the PCB. This eliminates the need to lift a heavy solder pot to the PCB. Free from the burden of a heavy solder pot, the X & Y axes can utilize a high performance ball drive system for superior motion precision and reliability.

powerful Automation

Process

Area

Process

Method

XY

Motion

Lead

Free

Flux

Station

Miniwave

Performance

Load Method

12 x 12"

300 x 300 mm

Miniwave Motion

Direct Drive

Ball Screw

Yes

Stainless Steel EFD

6mm Height

1.5mm Keep Away

Manual

The Rhythm Slide features the best motion control technology in the compact system class: ultra-precise servo motors combined with stainless steel ball screw linear drives.

The Rhythm Slide includes everything needed to be in production on day one. Five (5) miniwave nozzles, spray flux nozzle, solder pot, computer, software, spares, tool kit and installation are included. Advanced features and options include witness vision system, N2 DirectHeat™ to control N2 inertion temperature, and ergonomically friendly EasyLoad™ solder pot access.

PROVEN PAY BACK

Low Cost | Industry Standard Spare Parts

Low Cost N2 Consumption | 30 CFH

Low Cost Dross Production | 1.5 Ounces/Shift

Highest Precision Keep Away | 0.5mm Ready

Made in the USA Support & Pricing

Selective soldering is proven to reduce hand and wave soldering operating costs by 30-90%. But payback also requires a system that offers easy programming, low cost operation, affordable off-the-shelf parts, and durable 10+ years of operation. The Rhythm Slide meets these requirements with ease:

HIGH PERFORMANCE SOLDERING EQUIPMENT

The effectiveness of an RPS system is highlighted by its ability to handle a high mix of changing and often complex assembly requirements, including tall and odd size components, tight keep aways, thermal demands and thermal limitation. The RPS Gaussian MiniWave™ delivers precise and smooth laminar solder for tight keep ways and repeatability. RPS N2 DirectHeat™ for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing if not eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing assembly requirements.

NEW SELECTIVE SOLDERING MACHINE FEATURES

The Rhythm Slide machine does not rest on the success of the past. Several new features highlight this compact performer:

Direct Drive Ball Screw for X & Y Motion

New Tool Storage Front and Back

3-Way High Visibility Hood System

Internal LED Lighting System

New Light Weight Solder Pot

ESSENTIAL OPTIONS & Features

The Rhythm Slide’s standard features and optional configurations meet essential manufacturing needs.

  • EasyChange Solder Pot Access— the system automatically indexes the solder pot to an access position for easy maintenance and pot changeover. A full-access hood further eases maintenance.

  • CamConductor Programming— the popular RPS CamConductor programming software for rapid offline programming using JPEG or Gerber. Unlimited seats.

  • RPS Live View™— the RPS Live View video system features a high definition camera, adjustable zoom and a dedicated LCD monitor for miniwave observation.

  • High Performance Flux Nozzles— RPS uses best-in-class flux nozzles. A stainless steel spray flux nozzle is standard and can handle most any flux type. High precision drop jet fluxer (for high precision low solids no clean flux types) or ultrasonic fluxer (for high solids no clean flux types) are optional. Every system can be configured for dual flux nozzles and chemistries— ideal for high mix contract manufacturing.

Rhythm Slide Machine Specifications

Control | COMPONENTS

Computer controlled XYZ robotic platform using closed loop servo motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage. Windows 7 PC, keyboard, mouse, monitor and monitor mount, software & nozzles included. (Options denoted by *.)

Operation

X/Y/Z Motion Control Closed Loop Servo Motors

Motion Type X/Y Stainless Steel Ball Screw | Z Lead Screw

Accuracy ± .002"

Max Speed Ω X/Y axes 5” per second | Z axis 7” per second

Interpolated Motion Yes | Simultaneous X, Y and Z

Max Process Range 12 x 12” | 305 x 305 mm

Min/Max PCB Size 1 x 1” to 14 x 14” | 25 x 25 mm to 356 x 356 mm

Load Method Manual | Universal PCB Holder

SOLDER PROCESS CONTROL

Approach 360° | Access to All Solder Points

Nozzle Material Wetted Alloy

Nozzle Sizes (ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom

Keep Away 1.5mm Standard | 0.5mm Capable

Max Wave Height 6mm Standing Wave Height

Component Max Height 3” | Top & Bottom of PCB

Flux PROCESS Control

Spray Fluxer Standard | Stainless Steel

Drop Jet Fluxer*0.5 - 2mm | 14% Solids Max

Ultrasonic Fluxer*1 - 5mm | 40% Solids Max

Dual Fluxers / Chemistry* Two Independent Nozzles & Plumbing

Flux Capacity 1 Liter Pressurized (per tank)

SOLDER Pot Management

Solder Pot Capacity 30 lbs | 13.5 kgs

Temp Control PID proportioning (0-400°C) ± 2°C

Heat Time 60 Minutes

HMP Upgrade Option

Dross Production 1.5 Ounces per 8 Hours

Maintenance Cycle 80 Hour Pump Clean | 30 Minutes

nitrogen management

N2 Inertion RPS DirectHeat

N2 Temp Control 0-400 °C Closed Loop Set Point

Consumption | Purity 30-35 CFH @ <20 PPM O2

KEY FEATURES & OPTIONS

  • Steel Welded Frame

  • Admin Access Control

  • Lifetime Solder Pot Warranty

  • Single Hood Assembly

  • Non Proprietary Spare Parts

  • Drop Jet / Ultrasonic Flux Nozzles*

  • Custom Nozzles*

  • Dual Flux Nozzles*

  • Witness Vision*

REQUIREMENTS

Safety UL and CE Compliant

Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 30 amp

Dimensions 38 x 44 x 40” (D x L x H)

Air 80 PSI

Weight 500 lbs

Nitrogen N2 <20 PPM O2 | 30 SCFH N2

Ship Weight 650 lbs

Exhaust 25 SCFH (ft3)

Interested?

Check out This video to see how the Slide runs.
For more information, send a detailed message to This email address is being protected from spambots. You need JavaScript enabled to view it.