Taking only minutes to program, the Rhythm SPX selective soldering machine handles basic to complex dip, drag, wire bond and other through-hole soldering processes previously performed by hand or wave soldering.
The SPX soldering system provides a large soldering range within it’s 24” by 24” frame. This process area does not require any rotation or adjustment in order to reach its capacity.
This soldering machine uses precise and reliable servo-driven XYZ axis motion control that articulates the soldering miniwave and flux nozzle beneath the PCB. A thermal performance a soldering miniwave is achieved with the use of a closed loop temperature controlled nitrogen inertion process. RPS offers innovative miniwave nozzle designs for wave stability and defect free performance.
|
Process Range |
Solder Method |
Robotics |
Lead Free |
Performance Cycle |
Nozzles |
|
24 x 24” 600 x 600mm |
Nozzle Motion X-Y-Z Axes |
Closed Loop Servo |
Yes |
80 Hours / Pump Clean |
RPS Gaussian MiniWave™ |
RPS offers a wide range of optional configurations to make sure each system that leaves the factory is suited to meet a customer’s specific manufacturing needs. Several popular options are listed below:
Auto Feed Conveyor— SMEMA ready, left to right feed, single hard stop, dual optical sensors, 3mm ultra-smooth edge belt, auto width adjust per program.
High-Performance Flux Nozzles— RPS uses best-in-class flux nozzles. A stainless steelspray flux nozzle is standard and can handle most any flux type. High precision drop jet fluxer (for high precision low solids no clean flux types) or ultrasonic fluxer (for high solids no clean flux types) are optional. Every system can be configured for dual flux nozzles and chemistries— ideal for high mix contract manufacturing.
RPS Live View™— the RPS Live View video system features a dedicated LCD monitor for miniwave observation.
RPS Fiducial Correct™— exclusively designed by and for RPS selective soldering, featuring high-def fiducial detection and auto correction that is easy to use and affordable.
PreHeat— RPS innovation has reduced the need for preheating in most applications. For challenging applications, RPS IR preheat can be integrated to provide a gentle boost to the soldering process.
The effectiveness of an RPS soldering system is highlighted by its ability to handle a high mix of changing and often complex assembly requirements, including tall and odd size components, tight keep always, thermal demands and thermal limitation. The RPS Gaussian MiniWave™ delivers precise and smooth laminar solder for tight keep always and repeatability. RPS N2 DirectHeat™ for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing if not eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing assembly requirements.
The Rhythm SPX does not rest on the success of the past. Several new features highlight this flexible performer:
|
17” LCD Witness System |
|
New Tool Storage Racks |
|
Ultrasonic Fluxer for RMA No Clean Flux Types |
|
Internal LED Lighting System |
|
Fully Integrated Fiducial Vision System |
Selective soldering is proven to reduce hand and wave soldering operating costs by 30-90%. But payback also requires a system that offers easy programming, low cost operation, affordable off-the-shelf parts, and durable 10+ years of operation. The Rhythm SPX meets these requirements with ease. Moreover, with a 24 x 24” process range and unmatched thermal control and performance, the Rhythm SPX can process a wide range of applications, which means an unrivaled price-to-performance value.
|
Industry Standard Spare Parts |
|
Low Cost N2 Consumption | 30 CFH |
|
Low Cost Dross Production | 1.5 Ounces/Shift |
|
High Precision Keep Away | 0.5mm Ready |
|
Made in the USA Support & Pricing |
|
Large Board Capacity | 24 x 24” Ready |
|
Great Thermal Capacity | 200 - 400°C N2 Inertion |
Computer controlled XYZ robotic platform using closed loop servo motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage. PC, keyboard, mouse, monitor and monitor mount, installation, software & nozzles included. (Options denoted by *.)
X/Y/Z Control Closed Loop Servo Motors
X/Y/Z Motion | Accuracy Lead Screw | ± .002"
Interpolated Motion Yes | Simultaneous X, Y and Z
Max Speed Ω X/Y axes @ 5” per second
Max Process Range24 x 24” | 605 x 605 mm
Min/Max PCB Size 1 x 1” to 24 x 24”
Load Method Manual | Universal PCB Holder
Inline SMEMA Load Option | SMEMA Edge Belt
Approach 360° | Access to All Solder Points
Nozzle Material Wetted Alloy
Nozzle Sizes (ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom
Keep Away 1.5mm Standard | 0.5mm Capable
Max Wave Height 6mm Standing Wave Height
Component Max Height 3” | Top & Bottom of PCB
Spray Fluxer | Stainless Steel Standard | 6.5 – 25mm | 40% Solids Max
Drop Jet Fluxer*0.5 - 2mm | 14% Solids Max
Ultrasonic Fluxer*1.5 - 15mm | Unlimited Flux Types
Dual Fluxers / Chemistry* Two Independent Nozzles & Plumbing
Flux Capacity 1 Liter Pressurized (per tank)
Solder Pot Capacity 35 lbs | 16 kgs
Temp Control PID proportioning (0-400°C) ± 2°C
HMP Upgrade* Option
Heat Time 60 Minutes
Dross Production 1.5 Ounces per 8 Hours
Maintenance Cycle 80 Hour Pump Clean | 30 Minutes
N2 Inertion RPS DirectHeat™
N2 Temp Control 0-400 °C Closed Loop | Adjustable Set Point
N2 Consumption | Purity 30-35 CFH | <20 PPM O2
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|
|
Safety UL and CE Compliant |
Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 40 amp |
|
Dimensions 64 x 63 x 49” (D x L x H) 64 x 70 x 49” (inline) |
Air & N2 80 PSI | N2 <20 PPM O2 | 30 CFH N2 Exhaust 25 SCFH |
|
Weight 900 lbs | 425 kgs |
Freight 78 x 78 x 67” | 1100 lbs | 5o0 kgs |
Interested?
Check out This video to see how the SPX runs.
For more information, send a detailed message to This email address is being protected from spambots. You need JavaScript enabled to view it.
The Rhythm selective soldering machine is a powerful system in a space-saving footprint. This soldering machine has been designed for high mix, high value, and low to mid volume PCB production environments. It can be programmed in minutes and can handle basic to complex dip, drag, wire bond and other through-hole soldering processes previously performed by hand or wave soldering.
The Rhythm soldering system features best-in-class servo motor motion control, providing speed, accuracy, and repeatability. A superior thermal performance miniwave is achieved with the use of a closed loop temperature controlled nitrogen inertion process. RPS Automation offers innovative miniwave nozzle designs for wave stability and defect free performance.
|
Solder Range |
Solder Method |
Robotics |
Swap Solder Pots |
Active Nozzles |
Nozzles |
|
18 x 12” 18 x 18” w/rotate |
Nozzle Motion X-Y-Z Axis |
Closed Loop Servo | Yes |
1 2 (concurrent) |
RPS Gaussian MiniWave™ |
The Rhythm comes standard with a 1 year parts and labor warranty, installation, training, programming software and a ship-away kit with consumables and spares. Solder pots are backed by a lifetime warranty.
RPS Live View™— live witness video system with dedicated LCD monitor for miniwave observation and demonstration.
4” Conventional Wave Nozzle— creates a “wave capable” selective soldering system, custom width up to 4”
High Performance Flux Nozzles— RPS uses best-in-class flux nozzles. A stainless steelspray flux nozzle is standard and can handle most any flux type. High precision drop jet fluxer (for high precision low solids no clean flux types) or ultrasonic fluxer (for high solids no clean flux types) are optional. Every system can be configured for dual flux nozzles and chemistries— ideal for high mix contract manufacturing.
Inline Conveyor— 3mm edge belt conveyor for automated load, unload via SMEMA and auto width adjustment.
RPS Fiducial Correct™— full fiducial inspection with pass/no pass notification and automatic X-Y position correction.
2nd Solder Pot— for 2nd solder alloy, easy changeover, includes 5 nozzles, solder pot, pump, & tools for contamination free processing.
Top-Side PreHeat— For extreme thermal demands, ceramic encased IR heat top side heat.
The effectiveness of an RPS system is highlighted by its ability to handle a high mix of changing and often complex assembly requirements, including tall and odd size components, tight keep aways, thermal demands and thermal limitation. The RPS Gaussian MiniWave™ delivers precise and smooth laminar solder for tight keep aways and repeatability. RPS N2 DirectHeat™ for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing, if not, eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing requirements.
The Rhythm does not rest on the success of the past. Several new features highlight this flexible performer:
|
17” LCD Witness System |
|
New Tool Storage Racks |
|
Ultrasonic Fluxer for RMA No Clean Flux Types |
|
Internal LED Lighting System |
|
Fully Integrated Fiducial Vision System |
superior price-to-performance value
Selective soldering is proven to reduce hand and wave soldering operating costs by 30-90%. But payback also requires a system that offers easy programming, low cost operation, affordable off-the-shelf parts, and durable 10+ years of operation. The Rhythm meets these requirements with ease. Moreover, with unmatched thermal control and precision, the Rhythm can process a wide range of applications, which means processing more on your RPS system and generating superior value for each dollar invested.
|
Industry Standard Spare Parts |
|
Low Cost N2 Consumption | 30 CFH |
|
Low Cost Dross Production | 1.5 Ounces/Shift |
|
High Precision Keep Away | 0.5mm Ready |
|
Made in the USA Support & Pricing |
|
Excellent Thermal Capacity | 200 - 400°C N2 Inertion |
Control | COMPONENTS
Computer controlled XYZ robotic platform using closed loop servo motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage. Windows 7 PC, keyboard, mouse, monitor and monitor mount, software & nozzles included. (Options denoted by *.)
Operation
X/Y/Z Control Closed Loop Servo Motors
X/Y/Z Motion | Accuracy Lead Screw | ± .002"
Interpolated Motion Yes | Simultaneous X, Y and Z
Max Speed Ω X/Y axes @ 5” per second
Max Process Range12 x 18” | 300 x 450 mm
Min/Max PCB Size 1 x 1” to 18 x 18” | 25 x 25 mm to 450 x 450 mm
Load Method Manual | Universal PCB Holder
Inline SMEMA Load Option | SMEMA Edge Belt
SOLDER PROCESS CONTROL
Approach 360° | Access to All Solder Points
Nozzle Material Wetted Alloy
Nozzle Sizes (ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom
Keep Away 1.5mm Standard | 0.5mm Capable
Max Wave Height 6mm Standing Wave Height
Component Max Height 3” | Top & Bottom of PCB
Flux PROCESS Control
Spray Fluxer Standard | Stainless Steel
Drop Jet Fluxer*0.5 - 2mm | 14% Solids Max
Ultrasonic Fluxer*1 - 5mm | 40% Solids Max
Dual Fluxers / Chemistry* Two Independent Nozzles & Plumbing
Flux Capacity 1 Liter Pressurized (per tank)
SOLDER Pot Management
Solder Pot Capacity 35 lbs | 16 kgs
Temp Control PID proportioning (0-400°C) ± 2°C
Heat Time 60 Minutes
HMP Upgrade* Option
Dross Production 1.5 Ounces per 8 Hours
Maintenance Cycle 80 Hour Pump Clean | 30 Minutes
nitrogen management
N2 Inertion RPS DirectHeat™
N2 Temp Control 0-400 °C Closed Loop | Adjustable Set Point
N2 Consumption | Purity 30-35 CFH | <20 PPM O2
KEY FEATURES & OPTIONS
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|
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REQUIREMENTS
|
Safety UL and CE Compliant |
Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 30 amp |
|
Dimension (D-L-H) 32 x 48 x 43” | L 68” inline Weight 1000 lbs | 450 kgs |
Air 80 PSI | Clean and Dry Nitrogen N2 <20 PPM O2 | 30 SCFH N2 |
|
Ship Weight 1250 lbs | 375 kgs |
Exhaust 25 SCFH (ft3) |
Interested? Check out This video to see how the Rhythm runs.
For more information, send a detailed message to This email address is being protected from spambots. You need JavaScript enabled to view it.
The Slide selective soldering machine features best-in-class servo motor motion control for speed, accuracy and repeatability. A closed loop temperature controlled nitrogen inertion process provides superior thermal performance of the soldering miniwave. RPS Automation offers innovative miniwave nozzle designs for wave stability and defect free performance.
INNOVATION IN MOTION
The Rhythm Slide delivers innovative simplicity. The Z axis is separate from the X and Y linear stages, and independently raises and lowers the PCB. This eliminates the need to lift a heavy solder pot to the PCB. Free from the burden of a heavy solder pot, the X & Y axes can utilize a high performance ball drive system for superior motion precision and reliability.
|
Process Area |
Process Method |
XY Motion |
Lead Free |
Flux Station |
Miniwave Performance |
Load Method |
|
12 x 12" 300 x 300 mm |
Miniwave Motion |
Direct Drive Ball Screw |
Yes |
Stainless Steel EFD |
6mm Height 1.5mm Keep Away |
Manual |
The Rhythm Slide features the best motion control technology in the compact system class: ultra-precise servo motors combined with stainless steel ball screw linear drives.
The Rhythm Slide includes everything needed to be in production on day one. Five (5) miniwave nozzles, spray flux nozzle, solder pot, computer, software, spares, tool kit and installation are included. Advanced features and options include witness vision system, N2 DirectHeat™ to control N2 inertion temperature, and ergonomically friendly EasyLoad™ solder pot access.
PROVEN PAY BACK
|
Low Cost | Industry Standard Spare Parts |
|
Low Cost N2 Consumption | 30 CFH |
|
Low Cost Dross Production | 1.5 Ounces/Shift |
|
Highest Precision Keep Away | 0.5mm Ready |
|
Made in the USA Support & Pricing |
Selective soldering is proven to reduce hand and wave soldering operating costs by 30-90%. But payback also requires a system that offers easy programming, low cost operation, affordable off-the-shelf parts, and durable 10+ years of operation. The Rhythm Slide meets these requirements with ease:
The effectiveness of an RPS system is highlighted by its ability to handle a high mix of changing and often complex assembly requirements, including tall and odd size components, tight keep aways, thermal demands and thermal limitation. The RPS Gaussian MiniWave™ delivers precise and smooth laminar solder for tight keep ways and repeatability. RPS N2 DirectHeat™ for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing if not eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing assembly requirements.
The Rhythm Slide machine does not rest on the success of the past. Several new features highlight this compact performer:
|
Direct Drive Ball Screw for X & Y Motion |
|
New Tool Storage Front and Back |
|
3-Way High Visibility Hood System |
|
Internal LED Lighting System |
|
New Light Weight Solder Pot |
ESSENTIAL OPTIONS & Features
The Rhythm Slide’s standard features and optional configurations meet essential manufacturing needs.
EasyChange™ Solder Pot Access— the system automatically indexes the solder pot to an access position for easy maintenance and pot changeover. A full-access hood further eases maintenance.
CamConductor™ Programming— the popular RPS CamConductor programming software for rapid offline programming using JPEG or Gerber. Unlimited seats.
RPS Live View™— the RPS Live View video system features a high definition camera, adjustable zoom and a dedicated LCD monitor for miniwave observation.
High Performance Flux Nozzles— RPS uses best-in-class flux nozzles. A stainless steel spray flux nozzle is standard and can handle most any flux type. High precision drop jet fluxer (for high precision low solids no clean flux types) or ultrasonic fluxer (for high solids no clean flux types) are optional. Every system can be configured for dual flux nozzles and chemistries— ideal for high mix contract manufacturing.
Control | COMPONENTS
Computer controlled XYZ robotic platform using closed loop servo motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage. Windows 7 PC, keyboard, mouse, monitor and monitor mount, software & nozzles included. (Options denoted by *.)
Operation
X/Y/Z Motion Control Closed Loop Servo Motors
Motion Type X/Y Stainless Steel Ball Screw | Z Lead Screw
Accuracy ± .002"
Max Speed Ω X/Y axes 5” per second | Z axis 7” per second
Interpolated Motion Yes | Simultaneous X, Y and Z
Max Process Range 12 x 12” | 305 x 305 mm
Min/Max PCB Size 1 x 1” to 14 x 14” | 25 x 25 mm to 356 x 356 mm
Load Method Manual | Universal PCB Holder
SOLDER PROCESS CONTROL
Approach 360° | Access to All Solder Points
Nozzle Material Wetted Alloy
Nozzle Sizes (ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom
Keep Away 1.5mm Standard | 0.5mm Capable
Max Wave Height 6mm Standing Wave Height
Component Max Height 3” | Top & Bottom of PCB
Flux PROCESS Control
Spray Fluxer Standard | Stainless Steel
Drop Jet Fluxer*0.5 - 2mm | 14% Solids Max
Ultrasonic Fluxer*1 - 5mm | 40% Solids Max
Dual Fluxers / Chemistry* Two Independent Nozzles & Plumbing
Flux Capacity 1 Liter Pressurized (per tank)
SOLDER Pot Management
Solder Pot Capacity 30 lbs | 13.5 kgs
Temp Control PID proportioning (0-400°C) ± 2°C
Heat Time 60 Minutes
HMP Upgrade Option
Dross Production 1.5 Ounces per 8 Hours
Maintenance Cycle 80 Hour Pump Clean | 30 Minutes
nitrogen management
N2 Inertion RPS DirectHeat™
N2 Temp Control 0-400 °C Closed Loop Set Point
Consumption | Purity 30-35 CFH @ <20 PPM O2
KEY FEATURES & OPTIONS
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|
|
REQUIREMENTS
|
Safety UL and CE Compliant |
Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 30 amp |
|
Dimensions 38 x 44 x 40” (D x L x H) |
Air 80 PSI |
|
Weight 500 lbs |
Nitrogen N2 <20 PPM O2 | 30 SCFH N2 |
|
Ship Weight 650 lbs |
Exhaust 25 SCFH (ft3) |
Interested?
Check out This video to see how the Slide runs.
For more information, send a detailed message to This email address is being protected from spambots. You need JavaScript enabled to view it.
The Vector 460 selective soldering machine is a powerful system in a space-saving footprint. This soldering machine has been designed for high mix, high value, and low to mid volume PCB production environments. It can be programmed in minutes and can handle basic to complex dip, drag, wire bond and other through-hole soldering processes previously performed by hand or wave soldering.
The Vector 460 soldering system features best-in-class servo motor motion control, providing speed, accuracy, and repeatability. A superior thermal performance miniwave is achieved with the use of a closed loop temperature controlled nitrogen inertion process. RPS Automation offers innovative miniwave nozzle designs for wave stability and defect free performance.
|
Solder Range |
Solder Method |
Robotics |
Swap Solder Pots |
Active Nozzles |
Nozzles |
|
18 x 18” |
Nozzle Motion X-Y-Z Axis |
Closed Loop Servo | Yes |
1 2 (concurrent) |
RPS Gaussian MiniWave™ |
The Vector 460 comes standard with a 2-year parts and labor warranty, installation, training, programming software and a ship-away kit with consumables and spares. Solder pots are backed by a 4-year warranty.
RPS Live View™— live witness video system with dedicated LCD monitor for miniwave observation and demonstration.
4” Conventional Wave Nozzle— creates a “wave capable” selective soldering system, custom width up to 4”
High Performance Flux Nozzles— RPS uses best-in-class flux nozzles. A stainless steel spray flux nozzle is standard and can handle most any flux type. High precision drop jet fluxer (for high precision low solids no clean flux types) or ultrasonic fluxer (for high solids no clean flux types) are optional. Every system can be configured for dual flux nozzles and chemistries— ideal for high mix contract manufacturing.
Inline Conveyor— 3mm edge belt conveyor for automated load, unload via SMEMA and auto width adjustment.
RPS Fiducial Correct™— full fiducial inspection with pass/no pass notification and automatic X-Y position correction.
2nd Solder Pot— for 2nd solder alloy, easy changeover, includes 5 nozzles, solder pot, pump, & tools for contamination free processing.
Top-Side PreHeat— For extreme thermal demands, ceramic encased IR heat top side heat.
The effectiveness of an RPS system is highlighted by its ability to handle a high mix of changing and often complex assembly requirements, including tall and odd size components, tight keep aways, thermal demands and thermal limitation. The RPS Gaussian MiniWave™ delivers precise and smooth laminar solder for tight keep always and repeatability. RPS N2 PROHeat™ for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing, if not, eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing requirements.
The Vector 460 does not rest on the success of the past. Several new features highlight this flexible performer:
|
17” LCD Witness System |
|
New Tool Storage Racks |
|
Ultrasonic Fluxer for RMA No Clean Flux Types |
|
Internal LED Lighting System |
|
Fully Integrated Fiducial Vision System |
superior price-to-performance value
Selective soldering is proven to reduce hand and wave soldering operating costs by 30-90%. But payback also requires a system that offers easy programming, low-cost operation, affordable off-the-shelf parts, and durable 10+ years of operation. The Vector 460 meets these requirements with ease. Moreover, with unmatched thermal control and precision, the Vector 460 can process a wide range of applications, which means processing more on your RPS system and generating superior value for each dollar invested.
|
Industry Standard Spare Parts |
|
Low Cost N2 Consumption | 30 CFH |
|
Low Cost Dross Production | 1.5 Ounces/Shift |
|
High Precision Keep Away | 0.5mm Ready |
|
Made in the USA Support & Pricing |
|
Excellent Thermal Capacity | 200 - 400°C N2 Inertion |
Computer controlled XYZ robotic platform using closed loop servo motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage. Windows PC, keyboard, mouse, monitor and monitor mount, software & nozzles included. (Options denoted by *.)
X/Y/Z Control Closed Loop Servo Motors
X/Y/Z Motion | Accuracy Lead Screw | ± .002"
Interpolated Motion Yes | Simultaneous X, Y and Z
Max Speed Ω X/Y axes @ 5” per second
Max Process Range18 x 18” | 300 x 450 mm
Min/Max PCB Size 1 x 1” to 18 x 18” | 25 x 25 mm to 460 x 460 mm
Load Method Manual | Universal PCB Holder
Inline SMEMA Load Option | SMEMA Edge Belt
Approach 360° | Access to All Solder Points
Nozzle Material Wetted Alloy
Nozzle Sizes (ID)1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom
Keep Away 1.5mm Standard | 0.5mm Capable
Max Wave Height 6mm Standing Wave Height
Component Max Height 3” | Top & Bottom of PCB
Spray Fluxer Standard | Stainless Steel
Drop Jet Fluxer*0.5 - 2mm | 14% Solids Max
Ultrasonic Fluxer*1 - 5mm | 40% Solids Max
Dual Fluxers / Chemistry* Two Independent Nozzles & Plumbing
Flux Capacity 1 Liter Pressurized (per tank)
Solder Pot Capacity 60 lbs | 27 kgs
Temp Control PID proportioning (0-400°C) ± 2°C
Heat Time 60 Minutes
HMP Upgrade* Option
Dross Production 1.5 Ounces per 8 Hours
Maintenance Cycle 80 Hour Pump Clean | 30 Minutes
N2 Inertion RPS Proheat™
N2 Temp Control 0-400 °C Closed Loop | Adjustable Set Point
N2 Consumption | Purity 30-35 CFH | <20 PPM O2
KEY FEATURES & OPTIONS
|
|
|
|
|
|
|
|
|
|
Safety UL and CE Compliant |
Electrical 208-240 VAC | 1Ø 3 Wire | 50-60hz | 30 amp |
|
Dimension (D-L-H) 58 x 55 x 50” | L 60” inline Weight 1000 lbs | 450 kgs |
Air 80 PSI | Clean and Dry Nitrogen N2 <20 PPM O2 | 35 SCFH N2 |
|
Ship Weight 1250 lbs | 375 kgs |
Exhaust 25 SCFH (ft3) |
Interested? For more information, send a detailed message to This email address is being protected from spambots. You need JavaScript enabled to view it.
The FRX16 Selective Soldering Machine is powerful system in a small package— an excellent choice for high mix selective soldering production. The system is offered at an affordable price point to enable multi-line, multi-system deployments.
The FRX16 soldering system effectively performs precise dip soldering, drag soldering, and mini-wave selective soldering for post reflow, through-hole component and odd form soldering. The FRX16 features stepper motors for XYZ axis motion to articulate the fluxer and solder miniwave beneath the circuit board. RPS DirectHeat™ provides independently heated N2 for miniwave inertion and superior thermal performance. RPS CamConductor™ off-line programming software enables intuitive and easy programming. Quick changeover for lead and lead-free solder, nozzles, and flux.
| Solder Range | Solder Method | Robotics | Swap Solder Pots | Active Nozzles | Nozzles |
|---|---|---|---|---|---|
| 16 x 16" | Nozzle Motion X-Y-Z Axis | Stepper | Yes | 1 | RPS Gaussian MiniWave™ |
The FRX16 soldering machine comes standard with a 1 year parts and labor warranty, programming software and a ship-away kit. Solder pots are backed by a lifetime warranty.
"This machine has really helped our business. The value is immeasurable; we see huge improvements in the speed at which we build product. Keep up the good work."
CHRIS DENNEY Engineering Manager, Worthington Assembly
The effectiveness of an RPS soldering system is highlighted by its ability to handle a high mix and often complex assembly requirements, including tall and odd size components, tight keep aways, thermal demands and thermal limitation. The RPS Gaussian MiniWave™ delivers precise and smooth laminar solder flow for tight keep ways and repeatability. RPS N2 DirectHeat™ for N2 inertion delivers closed loop N2 temperature control from 0-400C. This innovation enables superior thermal capacity at the point of soldering, reducing if not eliminating component risk associated with pre-heat. These and more innovations provide RPS customers with the ability to meet ever changing requirements.
Selective soldering is proven to reduce hand and wave soldering operating costs by 30-90%. But payback also requires a system that offers easy programming, low cost operation, affordable off-the-shelf parts, and durable operation. Moreover, with unmatched thermal control and precision, the FRX16 soldering mamchine can process a wide range of applications, which means processing more on your RPS system and generating superior value for each dollar invested.
| Industry Standard Spare Parts | Low N2 Consumption | 30 CFH |
| Precision Keep Away | 1.5mm Standard | Low Dross Production | 1.5 Ounces/Shift |
| Made in the USA | Excellent Thermal Capacity | 200 - 400°C N2 Inertion |
"The versatility of RPS Selective Soldering equipment is phenomenal. Our products range from simple automotive to complex aerospace and military products. We process PCB's from .032" (0.80 mm) through .100" (2.5mm) thick with no problems, and changing to a new PCB is a breeze."
SHANNON DUFFY Manufacturing Manager, Circle Prime
CONTROL | COMPONENTS
Computer controlled XYZ robotic platform using stepper based motion control robotics. Flux and miniwave nozzles articulate below PCB. Programs generated via RPS CamConductor programming package. Program via GUI selection relative to imported JPEG and Gerber data images. Virtually unlimited program storage,Windows 7 PC, keyboard, mouse, monitor and monitor mount, software & nozzles included. (Options denoted by *.)
| X/Y/Z Control | Stepper Motors |
| X/Y/Z Motion | Accuracy | Lead Screw | ± .004" |
| Interpolated Motion | Yes | Simultaneous X, Y and Z |
| Max Speed Ω | X/Y axes @ 5” per second |
| Max Process Range | 16 x 16” | 406 x 406 mm |
| Min/Max PCB Size | 2 x 2” to 18 x 20” | 51 x 51 mm to 450 x 508 mm |
| Load Method | Manual | Universal PCB Holder |
SOLDER PROCESS CONTROL
| Approach | 360° |Access to All Solder Points |
| Nozzle Material | Wetted Alloy |
| Nozzle Sizes (ID) | 1.5, 2, 2.5, 3, 4, 5, 8, 10, 20 mm & custom |
| Keep Away | 1.5mm Standard |
| Max Wave Height | 6mm Standing Wave Height |
| Component Max Height | 3” | Top & Bottom of PCB |
FLUX PROCESS CONTROL
| Spray Fluxer | Standard |
| Drop Jet Fluxer* | 0.5 - 2mm | 14% Solids Max |
| Ultrasonic Fluxer* | 2 - 5mm | 40% Solids Max |
| Dual Fluxers / Chemistry* | Two Independent Nozzles & Plumbing |
| Flux Capacity | 1 Liter Pressurized (per tank) |
SOLDER POT MANAGEMENT
| Solder Pot Capacity | 35 lbs | 16 kgs |
| Temp Control | PID proportioning (0-400°C) ± 2°C |
| Heat Time | 60 Minutes |
| HMP Upgrade* | Option |
| Dross Production | 1.5 Ounces per 8 Hours |
| Maintenance Cycle | 80 Hour Pump Clean | 30 Minutes |
NITROGEN MANAGEMENT
| N2 Inertion | RPS DirectHeat™ |
| N2 Temp Control | 0-400 °C Closed Loop | Adjustable Set Point |
| N2 Consumption | Purity | 30 CFH | <20 PPM O2 |
KEY FEATURES & OPTIONS
| Steel Welded Frame | Password Control | Lifetime Solder Pot Warranty |
| N2 Temp Control | Industry Standard Spare Parts | Drop Jet / Ultrasonic Flux Nozzles* |
| Custom Nozzles* | Dual Flux Nozzles* | Witness Vision |
REQUIREMENTS
| Safety | UL and CE Compliant | Electrical | 208-240 VAC | 1Ø 3 Wire | 50-60hz | 30 amp |
| Dimension (D-L-H) | 48 x 48 x 47” | | Air | 80 PSI | Clean and Dry |
| Weight | 850lbs | 450 kgs | Nitrogen | N2<20 PPM O2 | 30 SCFH N2 |
| Ship Weight | 1000lbs | 375kgs | Exhaust | 25 SCFH (ft3) |
Subject to change without notice. RPS not responsible for typographical errors. Ω Process speeds dictated by safety and process requirements.
